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1、ORDER NO :15855SHANGHAI ZHENHUA PORTCUSTOMER :MACHINERY CO.,LTD.END USER :WAIGAOQIAOCP-317 Soft ware block diagramTABLE OF CONTENTSREVISIONSNO.NAMEPAGESNO.NAMEPAGESMARKSDETAILSDRAW.PAGES1 Table of contents1262 CP-216 circuit2,3273 Hoist control4284 Gantry control5295 Trolley control6306 Boom control
2、73173283393410351136123713381439154016411742184319442045214622472348244925501-962405W00015855 Table of content O/#15855H.KASAHARAH.KUBOTAT.MURAKAMIJAN.30.2003JAN.30.2003JAN.30.2003Appr.RevisionDraw.Check.7Appr.RevisionDraw.Check.1INV1INVVS-676H5 (216IF/INV)VS-676H5 (216IF/INV)HOIST-1 SPEEDNREF30000/
3、100%NFBNFBT-LIMITHOIST ONT-LIMIT30000/100%DWG. H04.1 10000/100%10000/100%T-SAMPLINGT-COMPDWG. H04.1 10000/100%30000/100%HOISTASR GAINDWG. H04.1TIMESGANTRY 100/1TIMESTIMES2INV2INVVS-676H5 (216IF/INV)VS-676H5 (216IF/INV)HOIST-2 SPEEDNREF30000/100%NFBNFBT-LIMITHOIST ONT-LIMIT30000/100%DWG. H04.1 10000/
4、100%10000/100%T-COMPT-COMPDWG. H04.1 10000/100%30000/100%HOISTASR GAINDWG. H04.1TIMESGANTRY 100/1TIMESTIMES3INV3INVVS-676H5 (216IF/INV)VS-676H5 (216IF/INV)TROLLEY SPEEDNREF30000/100%NFBNFBT-LIMITBOOM ONT-LIMIT30000/100%DWG. H04.1T-LIMIT 10000/100%BOOM SPEED10000/100%TROLLEYASR GAINDWG. H04.1TIMESBOO
5、M 100/1TIMESTIMESMH-1/GT-1NFBMH-2/GT-2PG APG B C D E F MTREFFREFNFBTREFFREFNREFOW912T-LIMITT-COMPMH-1/GT-1NFBPG GTREF HPG2-962405W00015855CP-216 Circuit O/#15855H.KASAHARAH.KUBOTAT.MURAKAMIJAN.30.2003JAN.30.2003JAN.30.2003Appr.RevisionDraw.Check.73-962405W00015855CP-216 Circuit O/#15855H.KASAHARAH.K
6、UBOTAT.MURAKAMIJAN.30.2003JAN.30.2003JAN.30.2003Appr.RevisionDraw.Check.7MW4640MW700OW912MW460MW461OW91FOW913ASR GAIN LNREFOW932T-LIMITT-COMPMH-2/GT-2MW4640MW436MW790MW436MW650OW93FMW436MW790MW461MW43640OW933ASR GAIN NMW436MW790OW913MW436MW790MW436MW468TT/BH ONREFOW293T-LIMITMW466OW29FMW462ASR GAINM
7、W467MW463MB200COn at Full notchNFBmagnification放大倍率NFBT-REF力矩反馈T-REFController-Ref.Input data#W08#W32Output data#W09#W330 at 0 notch+#W0 Hoist controller0 bit7 bit-MW300MW304MW50510000MB1960MB1961MB1960MB1961MB200CMB200C10000MW420ULMW421LL-MW421100MW532MB1962ULMW424LL-MW424MW308MW312MW416-MW416MB212
8、4MB2125MB2124MB21250MW316#W0#W4#W8#W12MW400MW404MW408MW412MW320MW6001000030000IW901Measuring atconstant speedIW922AB11AB12AW26AW27AB16AB1710000ULMW504LL100AB16AB17MB196FMB200CAB16100MW532100-10010000-10000INOUT100/Top notchWithEncoder10000/Top notchMW505 Base speed(RPM)#W4#W5Close at interlockbypass
9、10000/100%N speedMin. hoist speed10000/100%Min. lower speed10000/100%10000/100%N speed ref10000/100%Slow down(Constant spped)Top notchSlow down(Proportional to controller notch)HoistLower10000/100%N Speed refHoistLowerAcc. & Dec.time set10/1sec10000/100%N speed ref+-DW20Monitor forcontrol checkHoist
10、10000/100%NSpeed FBScale changeSoft starterDWG.H03DWG.H03DWG.H06DWG.H06DWG.H02.1DWG.H02.1Data number#W07Top speed(RPM) =SP. LIMITULLL ABS+-DW21Monitor forcontrol check*1 To P5*2 To P5MW6101000030000IW921HoistScale changeADEIW902HoistBHoist10000/100%NSpeed FBMW601Measuring ataccelerationCacurationfin
11、ishCalcurationfinishTop speed(rpm)#W105#W104Base peed(RPM)100 xAB17MB200CMB196FAW40=MW504Base speedSpeedreferencemagnificationControllertop notchHigh speedrangeCalcurationfinishCalcurationfinishMW3049500 Hoist speed Fb. Hoist torque Ref.DWG.H05DWG.H05Torque reference10000/100%Ia Average10000/100%Ia1
12、234tIW4011234Hoist30000/100%30000/100%10000/100%10000/100%Data AverageingMW30804-962405W00015855 Hoist control DWG.H05,H06H.KASAHARAH.KUBOTAT.MURAKAMIJAN.30.2003JAN.30.2003JAN.30.2003Appr.RevisionDraw.Check.7DWG.H05DWG.H05ULMW422LL-MW422ABSABSABSABSMW611Torque reference10000/100%AW32(AW112)(AW113)(A
13、W114)MW30900 at 0 notch+#W18 bitF bit-MW301MW6241000030000IW905100-10010000-10000INOUTController-Ref.100/Top notchInput data#W40#W64Output data#W41#W6510000/100%F frequency+-From P4 *1T(NOR)10000/100%F Frequency FeedbackScale changeMB1970MB1971MB1970MB197110000MW430MW309MW313MW417-MW41710000/100%V v
14、oltage ref.Min. right speedMin. feft speed10000/100%V voltage ref.10000/100%Slow down(Constant spped)Slow down(Proportional to controller notch)10000MW43210000/100%RightLeftMB2144MB2145RightLeft0MB2144MB2145#W1#W5#W9#W13MW401MW404MW409MW413Acc. & Dec.time set10/1secMW321MW31710000/100%V voltage ref.
15、HoistDWG.H03DWG.H03DWG.H02.1DWG.H02.1 Gantry controllerWithEncoderData number#W39IW401RightULMW431LL-MW431ULMW433LL-MW433MW30510000/Top notchMW438MB741MB742-MW439RIGHTLEFTMW434SP.LIMITMB1972DWG.H07DWG.H07RightLeftSoft starter1234t1234Monitor forcontrol checkDW22CIW925FOW911GT(NOR)DWG.H04.1DWG.H04.1M
16、GT(1INV)LLUL5-962405W00015855 Gantry control DWG.H07H.KASAHARAH.KUBOTAT.MURAKAMIJAN.30.2003JAN.30.2003JAN.30.2003Appr.RevisionDraw.Check.7MW634100003000010000/100%F Frequency FeedbackScale change+-DW23Monitor forcontrol checkNOW931GT(NOR)GT(2INV)From P4 *2HoistT(1INV)T(NOR)T(2INV)ABSABS30000100003000010000ABSABSABSABSMW3100NFBT-REF0 at 0 notch+#W20 bit7 bit-MW302100-10010000-10000INOUTController-Ref.100/Top notchInput data#W72#W96Output data#W73#W97MB1980MB1981MB1980MB198110000MW440MW310MW314MW4