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1、第二篇操作规程第一节KDoNAr15000/15000/540型空分装置操作规程编号:QW48e-5221 .主题内容和适用范围本规程规定了KDONAr-15000/15000/540型空分装置操作规程。本规程适用于制氧厂2#一万四制氧机组空分岗位。2 .引用标准本规程参考了四川空分设备(集团)有限责任公司的KDONAr一15000/15000/540型空气分离设备使用说明书等资料。3 .设备明细表图号名称代号数量AC11O1空气冷却塔127.0001WC11O1水冷却塔128.0001WF11O1-I(2.3、4)水过滤器102.001004WP11O1-I(2)冷却水泵IS150-125-
2、4002WP1102-1(2)冷冻水泵100D1652MS120KMS1202吸附器AK827.0002EH120kEH1202、EH1203电加热器R158.0003S11201总放空消音器AK919.000N11ET401AET401B增压透平膨胀机PT164.000002WE401A、WE401B增压机后冷却器AI151.0002SE1O1蒸气喷射器CF205.400001ArP70KArP702循环液僦泵2ArP703ArP704中压液瀛泵2EH201电加热器R159.0001AF2001仪表空气过滤器M402.0001FONAr-15000/15000/540F218.000001型
3、分储塔E1-A-E1-F主换热器单元BJ144.0006C2上塔AK397.0001C1下塔AK398.0001K1冷凝蒸发器AK1103.0001主冷板式单元BJ238.0005E2筑换热器BJ145.0001E3氮换热器BJ146.0001E4A、E4-B过冷器单元BJ330.0002E5热虹吸蒸发器BJ402.0001C701-1粗筑塔IAK395.0001C701-2粗氨塔口AK396.0001K701粗显冷凝器AK1102.0001粗筑冷凝器板式单元BJ240.0002C702纯氨塔AK1104.0001纯僦塔冷凝器板式单元BJ239.0001K704纯僦塔蒸发器AK1105.000
4、1纯氨塔蒸发器板式单元BJ237.0001PV701液鼠计量罐AK533.0001A1液氧吸附器AK828.0001筒壳F218.IOOO1仪控系统CF218.100001循环液僦泵就地控制柜CF219.5000014 .手动阀门明细表阀号阀门型号及名称用途V-I1O1Z41H-16CDN200PN16楔式闸阀1CV-I1O1旁通阀V-I102Z41H-16CDN200PN16楔式闸阀1CV-I1O1连通阀V-I103Z41H-16CDN200PN16楔式闸阀1CV-I1O1连通阀V-I104H41W-16RDN200PN16升降式止回阀空冷塔排水阀V-I105Z4IH-16CDN65PN16
5、楔式闸阀空冷塔排水阀V-I106J41H-16CDN50PN16截止阀空冷塔液位变送器下接管阀V-I107J41H-16CDN50PN16截止阀空冷塔液位变送器上接管阀V-I108J41H-16CDN25PN16截止阀空冷塔液位下接管阀V-I109J41H-16CDN25PN16截止阀空冷塔液位上接管阀V-H1OD71X-16CDN80PN16对夹蝶阀空冷塔上部排水阀V-I111J41H-16CDN20PN16截止阀空冷塔阻力下接管阀V-I112J41H-16CDN20PN16截止阀空冷塔阻力上接管阀V-1113Z41H-16CDN200PN16楔式闸阀冷却水进水阀V-I114J41H-16C
6、DN25PN16截止阀冷却水进水管吹除V-1115Q41F-16PDN200PN16球阀广高压泵进水阀V-1116Q41F-16PDN200PN16球阀2高压泵进水阀V-1117J41H-16CDN25PN16截止阀1高压泵进水管吹除V-1118J41H-16CDN25PN16截止阀2*高压泵进水管吹除V-1119J41H-16CDN25PN16截止阀高压泵出水管吹除V-I120J41H-16CDN25PN16截止阀2高压泵出水管吹除V-1121H41W-16RDN200PN16升降式止回阀高压泵出口止回阀V-1122H41W-16RDN200PN16升降式止回阀2口高压泵出口止回阀V-112
7、3Q41FT6PDN200PN16球阀1高压泵出口阀V-I124Q41FT6PDN200PN16球阀2高压泵出口阀V-1125Q41F-16PDN1OOPN16球阀3高压泵进水阀V-I126Q41F-16PDN100PN16球阀4高压泵进水阀V-I127J41H-16CDN25PN16截止阀寸高压泵进水管吹除V-I128J41H-16CDN25PN16截止阀4高压泵进水管吹除V-1129J41H-16CDN25PN16截止阀3高压泵出水管吹除V-I130J41H-16CDN25PN16截止阀4.高压泵进水管吹除V-1131H41W-16RDN100PN16升降式止回阀3高压泵出水止回阀V-11
8、32H41W-16RDN100PN16升降式止回阀4.高压泵出水止回阀V-I133Q41F-16PDN100PN16球阀3高压泵出口阀V-1134Q41FT6PDN100PN16球阀4,高压泵出口阀V-I135Z41H-16CDN1OOPN16楔式闸阀1CV-1103连通阀V-1136Z41H-16CDN100PN16楔式闸阀1CV-1103连通阀V-1137Z41H-16CDN100PN16楔式闸阀1CV-1103连通阀V-1138J41H-16CDN50PN16截止阀水冷塔液位变送器下接管阀V-I139J41H-16CDN50PN16截止阀水冷塔液位变送器上接管阀V-I140J41H-16
9、CDN25PN16截止阀水冷塔液位下接管阀V-1141J41H-16CDN25PNI6截止阀水冷塔液位上接管阀V-I142J41H-16CDN50PN16截止阀水冷塔排水阀V-I143J41H-25DN200PN25截止阀空气管启动旁通阀V-I144Y43H-16CDN200PN16活塞式减压阀空气管启动旁通减压阀V-1213J41H-16CDN50PN16截止阀纯化空气去分镭塔加温系统V-1214Z41型18-150磅级铸钢楔式闸阀分子筛电加热器/出口阀V-1215Z41型18,150磅级铸钢楔式闸阀分子筛电加热器才出口阀V-1216Z41型18,150磅级铸钢楔式闸阀分子筛电加热器3出口阀
10、V-1217Z41H-16CDN350PN16楔式闸阀分子筛电加热器1进口阀V-1218Z41H-16CDN350PN16楔式闸阀分子筛电加热器2#进口阀V-1219Z41H-16CDN350PN16楔式闸阀分子筛电加热器3进口阀V-1220J41H-25DN200PN25截止阀纯化空气自循环启闭阀V-1221Y43H-16CDN200PN16活塞式减压阀纯化空气自循环减压阀V-1222J41H-16CDN50PN16截止阀中压氮气去纯化空气自循环管阀V-1223J41H-16CDN100PN40自力式减压阀中压氮气去纯化空气自循环管减压阀V-1224S41H-16CDN25PN16自由浮球式
11、疏水阀分子筛前管道凝结水疏水阀V-1225J41H-16CDN25PN16截止阀空气进分子筛总管凝结水排放阀V-1226J41H-16CDN25PN16截止阀空气进分子筛总管凝结水排放阀V-401J41H-16CDN50PN16截止阀增压机后冷却器进水阀V-401BJ41H-16CDN50PN16截止阀2增压机后冷却器进水阀V-402AJ41H-16CDN50PN16截止阀1增压机后冷却器回水阀V-402BJ41H-16CDN50PN16截止阀2增压机后冷却落回水阀V-403A2R12截止阀膨胀机蜗壳吹除阀V-403B2R12截止阀2=膨胀机蜗壳吹除阀PCV-403精密减压阀膨胀机密封气减压阀
12、PCV-403B精密减压阀2膨胀机密封气减压阀V-I31D200DN200PN1O手动低温蝶阀膨胀空气进口V-2161D1200DN200PN1O低温角式截止阀膨胀空气旁通污氮管V-3A161D1200DN200PN1O低温角式截止阀膨胀机空气进口阀V-4A161D1250DN250PN1O低温角式截止阀IiS膨胀机空气出口阀V-3B161D1200DN200PNIO低温角式截止阀2膨胀机空气进口阀V-4B161D1250DN250PNIO低温角式截止阀2膨胀机空气出口阀V-5161D1250DN250PN1O低温角式截止阀1膨胀机氮气出口阀V-6161D1150DN150PN16低温角式截止
13、阀1膨胀机氮气进口阀V-732D150DN150PN6低温蝶阀主冷液氮回下塔阀V-8202D140DN40PN16低温角式截止阀液氧吸附器进口阀V-9202D140DN40PN16低温角式截止阀液氧吸附器出口阀V-IO202D140DN40PN16低温角式截止阀液氧吸附器旁通阀V-IO1J41H-16CDN250PN16截止阀空气进冷箱旁通阀V-102D37H-16CDN350PN16对夹式蝶阀换热器E1-A.B进空气进口阀V-103D37H-16CDN350PN16对夹式蝶阀换热器EbCD空气进口阀V-104D37H-16CDN350PN16对夹式蝶阀换热器E1-E.F空气进口阀V-105J41H-16CDN65PN16截止阀中压氮气去用户管网V-106J41H-16CDN250PN16截止阀1增压机空气进口阀V-106BJ41H-16CDN250PN16截止阀2增压机空气进口阀V-107AH44H-25DN200PN16旋启式止回阀1增压机空气出口止回阀V-107BH44H-25DN200PN16旋启式止回阀2增压机空气出口止回阀V-108A