焊接材料控制程序(中英文).docx

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1、ProcedureforWe1dingMateria1sContro1焊接材料控制程序(IS090012015)1. Purpose目的Thisproceduresetsforththemanagementrequirementsforreception,storage,baking&drying,distributionandrecyc1esofwe1dingmateria1s.本程序描述了焊接材料的验收、储存、烘干、发放与回收等的管理。2. App1icab1eSCOPe范围Theprocedureisapp1icab1eforCVandmodu1eassemb1yanderectiona

2、tHaiYangsiteofXXXCo.1td.本程序适用于公司CV和模块的组装及安装。3. References参考文件ASMESectionIISubsectionCEdition2001,inc1uding2002Addenda.ASMEA卷C篇2001版,2002增补ASMESectionIIIDivision1SubsectionNEC1assMCComponents,Edition2001,inc1uding2002AddendaASEMI卷NE分卷MC级设备2001版，2002增补Qua1ityAssuranceManua1forHaiyangProjectHY-QAM海阳项目质

3、量保证手册HY-QAM4. Responsibi1ity职责5. 1Technica1Department技术部6. 1.1We1dingEngineer焊接工程师1) Beresponsib1eforposttrainingofbakingoperators;负责对焊材烘干员进行上岗培训；2) Beresponsib1efortechnica1guidanceofwe1dmateria1drying;负责焊材烘干的技术指导；3) Preparetechnica1requirementsforcontro11ingofwe1dingmateria1s.确定焊材控制的技术要求；4) Prepar

4、ewe1dingmateria1srequirementp1anning,distributionp1ananddistributionsheetofwe1dingmateria1s.编制焊接材料需求计划、分发计划和焊接材料领用单；4. 1.2Materia1Section物资组1) Beresponsib1eforreception,storage,maintenanceanddistributionofwe1dingmateria1s.负责一级库中焊接材料的接收和贮存、保管和发放；2) Beresponsib1eforprovidingqua1itycertificatesandverif

5、icationreport(ifapp1icab1e)ofwe1dingmateria1s提供焊接材料质量证明文件，如果有复验，还需提供复验报告；3) Beresponsib1eforpreparingandrecordingwe1dingmateria1re1easerecordfordistributionfrom1eve1Ito1eve1IIwarehouse,seeappendixXforrecordform.编制并记录一级库中焊材发放记录，记录样表见附件9。4.2ConstructionManagementDepartmentC4.2.1We1dingMateria1BakingOP

6、erator焊材烘干员1) Beresponsib1eforstorage,baking,maintenance,distributionandrecoveryofwe1dingmateria1sin1eve1IIWarehouse;负责二级库焊接材料的存储、烘干、保温、发放与回收；2) Recordtemperatureandhumidityof1eve1IIwarehouse(SeeAppendix1forrecordform).Preparewe1dingmateria11abe1inthebakingoven(SeeAppendix2forrecordform).Preparewe1d

7、ingmateria11abe1inmaintenanceoven(SeeAppendix3forrecordform).Preparebakingrecordofwe1dingmateria1s(SeeAppendix4forrecordform).记录二级库的温度和湿度(见附录1)和焊接材料的烘干记录(见附录4)。编制烘干箱内焊接材料标签(见附录2)和恒温箱内焊接材料的标签(见附录3)；3) Preparespecia1recordforwe1dingmateria1sdistribution;seerecordformforappendix5.Therecordsha11inc1udes

8、pecificationandc1assificationsofwe1dingmateria1s,heatNO,1otNO,distributiontime,maintenancerecords,signatureofwithdrawa1personne1.Preparewarehousein/outrecord,seeappendix9.负责对焊材的发放建立专门记录，见附件5。记录内容包括焊材规范、规格、炉批号、发放时间、保温记录、领用人。编制出库入库记录表格，见附表9。4) Disposetherecyc1edwastewe1dingrodsandwe1dingrodendsandP1ac

9、etheminafixed1ocation.负责对回收的废焊条和焊条头做出处理，存放于固定位置。4. 2.2We1der/We1dingOPeratOr焊工/焊接操作工1) Afterreceivingwe1dinge1ectrodes,putthemintoporta1ovenimmediate1y.焊条领用后，立即将其装入保温桶中；2) We1dingmateria1sreceivedsha11becorrect1yusedondesignatedwe1dingseams.将领取的焊接材料，正确地使用到指定焊缝上；3) Unusedwe1dingmateria1sande1ectrodee

10、ndssha11bereturnedtobakingroom.将未使用完的焊接材料和焊条头退回烘干房；4. 3Qua1ityManagementDePartment质量管理部1) Theinspectorsimp1ementacceptanceinspectionforwe1dingmateria1s;检查人员对焊接材料进行接收检查；2) Theinspectorswi11supervise&inspectthemanagement,useofwe1dingmateria1s.质量人员对焊接材料的管理和使用进行监督、监查。5. Detai1edDeSCriPtiOnS详细说明5. 1Accep

11、tanceInspectionofWe1dingMateria1焊接材料的验收5. 1.1We1dingmateria1,whichprovidedbySNPEMCwithcomp1eteandc1ear1abe1s,integra1package,andcomp1etequa1itydocumentscanbeinspectedandthenaccepted.SNPEMC提供的焊接材料必须标志齐全、清晰，包装完整，质量文件齐全，方可验收入库。5. 1.2ASMEwe1dingmateria1ssha11beidentifiedby1abe1(seeappendix6. afteraccept

12、ance.ASME焊接材料验收合格后，贴上附录6的标签5.2StorageofWe1dingMateriaI焊接材料的保管5.2.1Thewe1dingmateria1tobeusedforASMEcodeitemsshou1dbestoredseparate1yandwithobviousidentifications.对于ASME规范产品用焊材，应有明显标志并单独存放。5.2.2Recommendedstorageconditionsforwe1dingmateria1,whichisprovidedbymanufactory,sha11bepreferredandfo11owed,the

13、correspondingrequirementsidentifiedinthisproceduresha11besatisfiedwherewithoutrecommendedpresentation.应首选和遵循制造厂推荐的焊材贮存条件。当没有推荐介绍时，应满足本程序中明确的相应要求。Ifwe1dingmateria1sarenotremovedfrommanufacturerpackage,theymaystoreatambienttemperaturein1eve1Iwarehouse.Oncee1ectrodesaretakenfrommanufacturerpackage,they

14、sha11bestoredanddriedaccordingtomanufacturerinstructionin1eve1IIwarehouse.若焊材包装没有完好无损，可以按照周围环境存放在一级库中。但焊材一旦从生产厂包装中取出后，应立即根据厂家要求在二级库中进行烘干，保温。5.2.3Thewe1dingmateria1sha11bep1acedontheshe1fwithat1east300mmdistanceawayfromgroundandwa11.焊材应存放在货架上，货架应离地、离墙至少30Omn1以上。5.2.4The1eve1IIwarehouse(bakingroom)sha

15、11beprovidedwithairconditioner,dehumidifierandtemperature&re1ativehumidityindicatorforcontro11ingtemperatureandhumidityintheroom.在焊材二级库(烘干房)内应配置空调、除湿机、温湿度计，控制室内的温度和湿度。5.2.5Inthe1eve1IIwarehouse(bakingroom),thetemperaturesha11becontro11edattherangeof20to40,andre1ativehumidityshou1dbecontro11edas1ower

16、than50%.在焊材二级库(烘干房)内，温度应控制在20C40,相对湿度应控制在50%以下。5.3DistributionofWe1dingMateria1(1eve1IWarehOUSe)焊接材料的发放(一级库)5.3.ITheadministratorof1eve1Iwarehouse(we1dingmateria1warehouse)sha11distributewe1dingmateria1to1eve1IIwarehouse(we1dingmateria1bakingroom)accordingtotherequirementsofWe1dingEngineer,andthenmakerecord.We1dingengineersha11signontherec