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1、卷帘门安装作业指导书Insta11ationinstructionofro11-upshutter卷帘门包括防火卷帘门和普通卷帘门。普通卷帘门的传动方式有手动、电动与手动组合传动两种。电动兼手动式的,在正常情况下用电动启闭,当遇到临时停电或其他意外时,则可用手动开闭。operatedbymanua1ande1ectriccombinemanua1,innorma1wayitisoperatedbye1ectric,bymanua1whenfacepowercut.1、卷帘门安装施工准备Preparationforinsta11ation(1)洞口准备:Preparationforwa11tow
2、a11。、检查洞口尺寸与卷帘门尺寸是否相符,卷帘门预留洞口的尺寸,可按3m洞口选用,一般洞口宽度和高度均不宜超过5m。Checkingwa11towa11whetherconsistwithdoorsize,thesizeofwa11towa11is3mznorma11yztheheightandwidthofwa11towa11dontexceed5m.b、检查洞口的导轨预埋件和支架预埋的位置、数量是否正确。Checkthe1ocationandquantityofthetrackpre-bui1t-inandbracketpre-bui1t-iniron.辅助材料准备:预埋铁件、连接垫板、
3、膨胀螺栓、射钉、螺钉、电焊条及防火装置等。Subsidiarymateria1:pre-bui1t-iniron,connectp1atezexpensionbo1tshootnai1zscrewze1ectricwe1dingstripandfireproofdeviceetc.机具准备:电焊机、手电锯、冲击电钻、射钉枪、手锤、铁凿、螺丝刀、水平尺、铁角尺、钢卷尺、吊线坠、粉线包及电工用具等。Too1s:e1ectricwe1dingmachine,shootnai1gunze1ectricsaw,e1ectricdri11jronChise1ironhammer,screwdriver,1
4、eve1ru1er,stee1ro11ru1erzang1eru1er,1inebag,p1ummetandothere1ectrictoo1s.(4)作业条件Workcondition。、已按设计规范设计的卷帘门,按其型号查阅该产品说明书并熟悉电气原理图。Accordingtoro11-upshuttermode1tocheckproductspecificationandbefami1iarwithe1ectrictheory.b、检查卷帘门及其零附件的质量和表面处理,均应达到了合格水平。Checkqua1ityandsurfaceconditionofshuttersurfacecond
5、itionanditspartsza11ofthemmustcheckout.c、对卷帘门和零部件的各部位基本尺寸进行测量,与设计院要求一致。Tomeetdesigninstituterequirement,measurea11roundbasicsizeoftheshutteranditsparts,4、卷帘门的安装形式Ro11-upshutterinsta11ation(1)洞中安装:卷帘门安装在墙体中间,即装在洞中,帘片可向内侧或外侧卷起。(见图5)Midd1einsta11ation:shutterbeinsta11edinthemidd1eoftheWaI1shuttercanRo1
6、1upbothinsideandoutside.(seefigure5)洞侧安装:卷帘门安装在墙体侧面,即装在洞外(或洞里),帘片向外侧卷起。(见图6)Sideinsta11ation:shutterbeinsta11edatthesideofwa1thafsoutside/insideofwa11ho1e,shutterRo11upoutside.导轨的安装形式,有埋入式(导轨内装)和外露式(导轨外装)两种。防火卷帘门的安装,一般是焊接在洞口墙体的预埋铁件上。Trackconbeinsta11edinsideandoutsideznorma11yzfirproofshutterbewe1de
7、dwithpre-bui1t-inpartswhichinthewa11body.5、卷帘门安装流程Insta11ationsteps:普通卷帘门的安装工艺与防火卷帘门的安装工艺大同小异,只是防火卷帘的安装较普通卷帘安装要复杂一些。防火卷帘门还需装配温感、烟感、光感报警控制系统及水幕喷淋装置。一旦遇有火情,防火卷帘门可自动报警、自动喷淋、自动落门,具有综合防火性能。Norma1shutterinsta11ationstepsa1mostthesameasthefireproofshutterinsta11ationzbutthefireproofshutterneedassemb1etempe
8、raturedetectorzsmokedetectorz1ightdetectora1armandwaterspraydevice,oncecatchfire,thewaterspraydevicewi11functionautomatica11yztheshutterwi11dropautomatica11yzthefireproofshutterhascomprehensivefireprooffunction.下面以防火卷帘门为例,叙述其安装方法和调试顺序。Thefo11owaretheinsta11ationmethodandadjustmentsequenceforthefirep
9、roofro11-upshutter.(1)测量、弹线:按照设计规定位置,复核洞口尺寸,定出地坪标高线和吊顶标高线;弹出导轨的安装位置线;弹出传动支架垂直线和卷筒体的中心线。Measureand1inemarking:accordingtodesign1ocationtocheckwa11towa11sizezmarktheheightbetweenf1oorandtopzmarkthetrackinsta11ation1ocationzmarkthevertica11ineoftheconveybracketandthecenter1ineofro11bucket.安装卷筒:先将链轮连接板焊
10、接在主支架板上。用支架角钢焊接(或膨胀螺栓固定)于墙体预埋铁件(或混凝土墙)上;将主副支架板焊接在支架角钢中间;然后安装卷轴,紧固螺丝,需确保卷轴与支架板垂直。ro11bucketinsta11ation:we1dtheconnectp1ateonmainbracketp1atezandthenwe1dtheang1eiron(orfixbyexpansivebo1t)topre-bui1t-inparts(orconcretewa11)zwe1dthemainbracketp1ateandsub-mainbracketp1ateintothemidd1eoftheang1eiroztheni
11、nsta11ro11axisztightenscrews,andensureuprightnessbetweenaxisandbracketp1ate.安装传动设备:安装减速器和驱动部分,必须将坚固件镶紧,不得有松动现象。conveydeviceinsta11ation:thefastnessmustbetightened,wheninsta11reduceranddriverdevice.(4)安装电控系统:首先应熟悉并掌握电气原理图,然后根据产品说明书安装。E1ectriccontro1systeminsta11ation:first1y,befami1iarwiththee1ectric
12、theorydrawingzthenaccordingtoproductsspecificationtoinsta11it.空载试车:在安装好传动系统和电气控制系统后,尚未装上帘板之前,应接线进行空载试车。卷筒必须转动灵活,调试减速器使其转速适宜。Nocarrytest:whenfinishtheconveydeviceande1ectriccontro1systeminsta11ationzbeforecurtainp1ateinsa11ationzp1esetestthef1exib1eofro11bucketandthespeedofthereducer.(6)安装帘板:将吊脚穿上三到五
13、片帘片,再固定于卷轴上;然后穿帘片与底梁。帘板两端的缝隙应均等,不许有擦边现象。curtainp1ateinsta11ation:connect3-5curtainp1atesbytopconnectp1atezandthenfixthemonthero11axiszthenconnectcurtainp1atesandbottombeamzthegapbetweenthecurtainp1atesmustkeepsameness.安装导轨:根据已弹好的导轨安装位置线,若是钢结构或有预埋铁件墙体,就将导轨焊牢于洞口两侧及上方钢构或预埋铁件上,并焊成一体;若是混凝土墙体,则用膨胀螺丝将泥脚固定于
14、墙体上,再将导轨点焊在泥脚上,调整垂直度,然后进行固定,两侧导轨必须在同一垂面上,并做好防锈处理。Trackinstci11ation:forstee1structurewa11orpre-bui1t-inironwa11zwe1dthetrackintostee1structurewa11orpre-bui1t-inironzforconcretewa11zfixthebottomconnectp1atebyexpansivebo1tzthenwe1dthetrackintobottomconnectp1ate,adjustitsuprightnessthenfixitzandrustpro
15、ofhand1e.(8)安装箱罩:用膨胀螺丝连接泥脚固定在墙体上(混凝土墙体)或泥脚直接焊接于墙体上(钢结构墙体);对于整体式箱罩,将箱罩边角钢与泥脚焊接即可。对于拼装式箱罩,用角钢做支架焊接在泥脚及结构上,做到支架垂直水平,再将帘片或平板锄钉于骨架上,最后用包角将边接缝收口。Boxcoverinsta11ation:connetthebottomconnectp1atewithwa11(concretewa11)byexpansivebo1torwe1dthebottomconnectp1ateintowa11(stee1structure).forintegrativeboxcover,w
16、e1dtheboxcoverang1estee1intobottomconnectp1ate.formed1eyboxcover,we1dtheang1estee1intobottomconnectp1ate,thenfixthecurtainontheframeworkzat1ast,c1oseupthejoint.(9)安装限位块:安装限位装置和行程开关,并调整弹簧,使其松紧程度合适。1ocationrestrictdeviceinsta11ation:insta11restrictdeviceandbuttozadjustthespringtothesuitab1econdition.安装喷淋系统:水幕喷淋系统包括火灾探测报警器、报警控制阀、消防电磁阀、雨淋阀、水幕喷淋系统:水幕喷淋系统包括火灾探测报警器、报警控制阀、消防电磁阀