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1、编制department造粒部compound造粒机作业指导书Pe11etizationM/Coperationprocedure文件编号DocumentnumberQYZ1-004核准approved对应因素及活动Correspondingfactorsandactivities版本version2014-11造粒机设备、条件、步骤和方法Pe11etizationM/Cequipmentsconditionprocedureandmethod页次page1-.适用范围：适用于原料部造粒机。App1ication:pe11etizationM/Coftherawmateria1departme
2、nt.二.使用工具及设备：造粒机、循环水冷却系统、加热系统、抽风机、风管、扳手、气枪等。Apparatus:pe11etizationM/Ccircu1atingwatercoo1ingsystem,heatingsystemexhaustfanairpipe、spanner,airgun.三.作业条件：OPerationCondition:3.0当机台加热温度每段达到标准温度时方可投料生产。Preheateachsegmenttostandardtemp,priortoputtingmateria1sintoproduction.3.1 为确保粒料颗粒均匀，各段参数须调整在PFC标准范围内。
3、Eachsegmentshou1dbeadjustedtostandardrangeofPFCtomakepe11etizedmateria1equa1.3.2 投料时，割成小块投入，并且料量不能超出料斗的第一接头处。Cutintopieceswhenchargingmateria1sandmateria1quantitycantexceedthefirstjoint.四、操作标准：OPeratiOnStandard:4.0开机前先检查投料口是否有杂物。CheckforfeedportwhetherthereisanysundrypriortostartinguptheM/C.4.1 冷机先关
4、水加热，第一段至第五段温度每段80C-0(C之间，待料与机台完全加热后再将每段温度恢夏调整在标准范围内。Tumoffthef1owofwaterpriortoheatingco1dM/C;Eachsegmentshou1dbe80-100c;Materia1andM/Cshou1dbecomp1ete1yheatedbeforeadjustingeachsegmenttemp,tostandardrange.4.2 每一批次最后一手，与下一批次第一手，要严格在造粒机投料时分离隔开。The1astbatchofone1otandthefirstbatchofnextoneshou1dbesepa
5、ratedstrict1ywhenchargingmateria1.4.3 更换ER、MCS、颜色，都要彻底清理干净模头及主轴，换班次也一样。C1eanupthedieheadandmandre1priortochangingER、MCSco1orandshift.4.4 开机顺序：风机一切刀主机一进料轴。Bootorder:fan-*partingtoo1mainengine-*fedmandre1.关机顺序：进料轴主机切刀一k风机。Shutdownsequence:feedmandre1-*mainengine-*partingtoo1-*fan.五、安全、保养事项：Safetyandma
6、intenanceitem:5.1 操作员操作员持上岗证上岗，上班时间注意力集中，用不能用手或脚搭在机台上造成安全隐患。Operatorsmustho1dtheworkingcertificate,andconcentrateonworkingtime,anddontputhandsorfeetontheM/Ctopreventsafetyhazard.5.1 开启机台让其空转3-5分钟检查机台是否有油、有水、是否有异常，机台双轴零件是否有松动及损伤，一切正常后才能操作。StarttheM/Candracethemotorfor3-5mins;Checkforwhetherthereisany
7、oi1、water、Abnorma1sound,andcheckforconditionsofM/Cparts;Operateon1ywheneverythingisnorma1.5.2 操作当中禁止人员靠近机台，避免被高温烫伤，投料时禁止投料员手伸入到机台碎料区。Nopeop1ekeepingc1osetotheM/Ctopreventbums;Dontstretchouthandstotheareaofsmashingmateria1.5.3 清理模头时一定要关掉电源开关，戴好手套才可清理，以免被模头烫伤，停机清料时禁止用手去触摸刀片。Wearg1ovescorrect1ytoc1eant
8、hedieheadtopreventbums;Donttouchtheb1adewhenpurgingmateria1.5.4 机台出现故障应关闭电源通知主管，由主管通告工务处理。TumoffthepowerwhentheM/Cbrokedownandinformcadres;Cadresinformrepairmentorepair.5.5 每半个月加黄油一次，每日下班清扫机台卫生。Addgreaseha1fmonth,andc1eanuptheM/Cattheendofeachshift.5.6 现场与工务每日对机台运转状况作出检查，并填写检查记录卡。CheckfortheM/Crunni
9、ngconditionswithrepairmenonsiteandfi11intheinspectionrecordsheet.5.7 每运转一年由工务专业人员考虑是否更换齿轮油。Repairmenneedtoconsiderchanginggearoi1fortheM/Cperyear.六、注意事项：Precautions:6.1 操作员戴好手套防烫伤。Operatorsha11wearg1ovestopreventbums.6.1 齿轮吻合，切刀上紧，锁模螺丝锁牢固才能开机。Mou1dc1amping1ockshou1dbesecurepriortostartinguptheM/C.6.2 禁止人员用手套靠近进料转轴，确保安全。Nokeepingc1osetothefeedmandre1byg1ovestoensuresafety.
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