Product Monitoring产品监视与测量程序(中英文).docx

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1、批准：审核：作成：Change History变更记录Revision版本Effective Date生效日期Originator编写人Reasons for Change修改原因1.02018-1-1Origin revision2.02021-4-30Update 7.1.1 and 7.1.2 incoming inspection definedmethod; sample and frequency1.0 PURPOSE 目的1.1 The procedure defines the quality inspection and control process to ensure t

2、he quality ofproducts meets the requirements1 of customer.定义产品的检验和控制流程，以保证产品质量符合客户要求。2.0SCOPE 范围2.1 Apply to incoming inspection, process inspection, and final inspection and outgoing inspection,as well as process control.适用于来料检验，过程检验，入库检验和出货检验，以及过程控制。3.0 DEFINITIONS 定义无4.0 REFERENCE DOCUMENTS 参考文件4

3、.1 PD-S6-01 Nonconforming products Control Procedure 不合格品控制程序5.0 RECORDS 记录5.1 FN-QA-001 Incoming Inspection Record 进料检验记录表5.2 FN-QA-002 Process Inspection Record 制程巡检记录表5.3 FN-QA-003 Final/Shipping audit inspection record 出货检验记录表5.4 FN-QA-004 FN-QA-004 Non-conforming Products Disposal Form 不良品处理单6.

4、0 RESPONSIBILITY 职责6.1 Quality department take charge of incoming, process and shipment checking.质量部负责来料检验、过程检验和出货检验。7.0 PROCESS 流程7.1 Incoming inspection 来料检验7.1.1 Out-Sourcing parts implemented incoming inspection after PSW approval, before PSWapproval, Any sample inspection must be fill in test r

5、equest form FN-QA-023 to quality.And also need provide drawing which dimension need inspection together with the form.Measuring Engineer arrange dimension inspection according the Test request andfeedback the result to requestor外购零件在PPAP批准后执行进料检验，按照以下流程操作；PPAP批准前的样件如需检测，需求者填写测试申请单给质量部门，同时需要定义需要检测的尺寸

6、。测量工程师按照测试申请的要求安排测量。测试完成后将测量结果反馈给申请人！7.1.2 QA/PM defines incoming inspection items according the Special characteristic andcomponents PFMEA, all components cavity must be included in incoming sampling, and 1pcs at least for each cavity.质量、项目参照产品的特殊特性和供应商的PFMEA来定义来料检验项目。进料抽样需包含所有模穴，每个模穴至少1件7.1.3 When

7、 receive material, WH delivers the good receiving slip to QI.仓库接收来料后，将收货单给质量检验员。7.1.4 For un-exemption materials, QI inspectors sample based on SIP and inspect partsfollowing QI inspection Wl, and make record in FN-QA-001 .The record could be 5 pcs at most.检验的材料，质量检验员按SIP标准抽检零件，按来料检验规范或作业指导书进行检验，记录F

8、N-QA-001进料检验记录表，最多记录5个数据。A) If parts are accepted, inspector paste green label on the materials and inform WH tomove to stock.如果合格，质量检验员贴上绿色合格标签，并通知仓库入库。B) If they find the non-conforming parts and inform supplier quality engineer to confirm.QI release FN-QA-004 and paste non-conforming labels, then

9、 inform planning engineer and moves the materials to thenonconforming area.如果发现不合格，通知供应商质量工程师确认，质量检验员贴不合格品标签，发出FN-QA-004不良品处理单，质量工程师判定退货，质量检验员通知物流，将不良品移至不良品区域。7.1.5 If the nonconforming is severe (A. Critical parts (refer to PPAP); B. repeatable defect; C.The lot is large, quality engineer will ask

10、supplier to provide 8D report. If necessary,purchasing engineer shall push supplier to improve.如果问题严重(A.PPAP中定义的重要零件；B.问题重复发生；C.单批数量大)，质量工程师要求供应商回复8D报告。需要时，采购人员协助质量工程师推动供应商改善。7.1.6 Quality dept. can change the sample plan according to suppliers quality performance.质量部可根据供应商质量表现调整抽样计划。7.2 Process Ins

11、pection 过程检验7.2.1 QI Inspectors check the first piece and last piece and make the record FN-QA-002 according to the control plan and inspection instruction.质量检验员根据相应的控制计划和检验指导书，对零件做首件和末件检查，并填写记录FN-QA-002制程巡检记录表。7.2.2 QI Inspector check process characteristics and makes the record FN-QA-002 .生产过程中，质量

12、检验员根据相应的控制计划和检验指导书，对制造过程进行检查，对产品进行抽检，并填写记录FN-QA-002制程巡检记录表。7.2.3 If customer has special requirements, please follow customers requirements.如果客户有特殊要求的，按客户要求执行。7.2.4 If abnormal thing happened in production, such as equipment or tooling fail, shall validatethe products made before and the first piece

13、. Quality engineer decide whether to stopproduction or not.生产过程中发生异常，如设备、模具等发生故障，停机维修后需确认停机前产品，并重新确认首件后开始生产。质量工程师视情况决定是否停线。7.3Outgoing Inspection 出货检验7.3.1 QI Inspectors do the outgoing inspection and make the record FN-QA-003 according to the control plan and inspection instruction, andrecord 5 pcs

14、 at most.质量检验员根据相应的控制计划和检验指导书，对成品进行出货检验，并填写FN-QA-003出货检验记录表；记录最多填写5个数据。7.4Nonconformity Control 不合格品处理7.4.1 If operators or inspectors find the nonconforming product, please follow TS-404 to handle.生产线员工或检验员发现不合格品，按照PD-S6-01不合格品控制程序执行。7.5Quality dept. summarizes the quality performance monthly, and collects discussing for thesignificant quality issue and the top issue over the target.质量部每月汇总质量状况，针对超标问题及重大质量问题进行分析，结合过程检查、入库检查和出货检查结果，按产品系列对超标不良及重大质量问题召集会议。7.6The reports and record shall be kept for three years.相关报告和记录保存3年。8 FLOW CHART 流程图8.1 The Flow Chart for Incoming inspection 来料检